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Ultra-Long Lathe
Ultra-Long Lathe

Ultra-Long Lathe

The Ultra-Long Lathe (also called extra-long horizontal lathe, extended-bed engine lathe, or heavy long-shaft lathe) is a dedicated heavy-duty machine tool specifically for finish machining of super-long workpieces, long shafts, drums, rollers, and large-length mechanical components.
Ordinary lathes have limited travel and cannot handle very long workpieces. We specialize in custom extra-long lathes, extended-bed lathes, and heavy long-bed horizontal lathes, featuring a robust bed, long travel, stable precision, and high load capacity. They solve the challenges of OD, face, thread, taper, and polishing operations on extra-long components, and are the core machining equipment for roller manufacturing, heavy machinery, pressure vessels, and conveying equipment industries.

产品描述

I. Core Product Features

1. Ultra-Long Processing Stroke, Customizable Extension

Conventional processing length: 3m, 4m, 6m, 8m, 10m, 12m and non-standard extended customization
Can process ultra-long shaft and roller workpieces in one piece, no need for segmented tool joint, high processing efficiency and better coaxiality.

2. Heavy Bed Body, Strong Rigidity, Not Easy to Deform

Whole machine adopts high-strength casting bed body, widened guide rails and thickened bed structure, with overall aging treatment. During ultra-long turning no vibration, no tool chatter, no deformation, suitable for long-time heavy-duty cutting.

3. Stable Processing Precision & High Finish

High spindle precision, stable transmission and uniform feed, supports fine turning, rough turning, thread chasing, roller burnishing, facing, workpiece outer diameter consistency, high straightness and qualified surface finish.

4. Strong Heavy Load Bearing Capacity

Large spindle torque and stable support structure, can adapt to large diameter, heavy weight, ultra-long heavy workpieces, suitable for batch processing of heavy machinery, large roller shafts, drums and long shaft parts.

5. Simple Operation & Strong Versatility

Retains simple and easy-to-use operation mode of ordinary lathe, mature structure, low failure rate and convenient maintenance, experienced workers can use it immediately without complex training.

II. Workpiece Types That Can Be Processed

  • Ultra-long transmission shafts, lead screws, long shaft parts
  • Conveyor drums, idlers, rubber rollers, steel rollers
  • Pressure vessel long shafts, equipment main shafts, mechanical long rod parts
  • Drying rollers, coating rollers, textile rollers, printing rollers
  • Large machinery extended accessories, non-standard ultra-long precision parts

III. Product Advantages

1. One-Time Processing in One Piece, Eliminating Segmentation Errors

Ultra-long effective stroke, long workpieces do not need to be clamped multiple times in segments, high straightness, good coaxiality, no tool joint marks, finished product quality far exceeds ordinary lathes.

2. High Efficiency & Labor Saving

One clamping completes all processes, reducing repeated calibration and disassembly time, greatly improving ultra-long workpiece processing production capacity.

3. Stable & Durable Equipment

Whole machine precision assembly, wear-resistant guide rails, strengthened transmission structure, suitable for factory 24-hour continuous production, long service life.

4. Non-Standard Customization Supported

Can be customized according to customer workpiece length, diameter, weight, precision requirements:
Extended bed, widened guide rails, heavy-duty fuselage, customized center distance, customized load-bearing structure.

IV. Application Industries

Machinery heavy industry, roller processing, conveying equipment, mining machinery, pressure vessel equipment, textile machinery, printing machinery, rubber and plastic machinery, non-standard equipment manufacturing, precision long shaft processing manufacturers.

V. Equipment Function Configurations

  • Ordinary manual ultra-long lathe / CNC ultra-long lathe optional
  • High-precision spindle, wear-resistant rectangular guide rails
  • Configurable steady rest, follower rest, extended support frame
  • Variable frequency speed regulation, wide-range speed change, stable cutting
  • Can be equipped with automatic feed, digital display system, CNC system upgrade

VI. After-Sales Service

  • Whole machine factory strict test run inspection, ultra-long workpiece trial cutting acceptance
  • Free installation and commissioning, technical training, operation teaching
  • Whole machine warranty, lifetime maintenance, complete accessory supply
  • Support equipment transformation, extension upgrade, precision repair services

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