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Complete Glue-Making Pilot Test Equipment
Complete Glue-Making Pilot Test Equipment

Complete Glue-Making Pilot Test Equipment

The Complete Glue-Making Pilot Test Equipment is purpose-built for wood panel adhesive R&D, process commissioning, and new formulation prototyping. It fully replicates industrial glue-making workflows, delivering a closed-loop trial spanning formaldehyde & urea dosing → isothermal reaction → acid-alkali pH adjustment → emulsification & dispersion → cooling & filtration → performance testing → sample panel validation.
Supports R&D of low-formaldehyde UF resin, melamine-modified adhesives, and eco-friendly MDI binders. Pilot data can be directly scaled to mass-production glue lines, resolving pain points such as slow formula iteration, unstable glue performance, and excessive free formaldehyde.

产品描述

I. Core Product Advantages

1. Full Process 1:1 Replica of Production Line
Temperature, pH, stirring, and feeding rhythm fully match industrial production. Pilot test data can be directly scaled up for production without process deviation.

2. Rapid Formula Iteration, Formaldehyde Reduction & Quality Enhancement
Precisely controllable reaction conditions enable quick optimization of molar ratio and reaction process, effectively reducing free formaldehyde and improving glue stability and panel bonding strength.

3. Integrated Glue-Making + Testing + Panel-Making
One set of equipment completes formula R&D, glue testing, and sample panel verification, significantly shortening the R&D cycle.

4. Full Anti-Corrosion Safety Design
Wetted parts are made of 316 stainless steel, PTFE, and PP anti-corrosion materials, resistant to formic acid and acid-alkali corrosion; condensation recovery structure ensures safety and environmental protection without leakage.

5. Full Traceability of Data
Automatically records temperature, pH, and viscosity curves, building the enterprise's own standard formula library.

6. Convenient Installation & Renovation
Small footprint enables quick compatible upgrading for both new and existing enterprise laboratories.

II. Optional Upgrade Configurations

  • Computer data acquisition and curve storage system
  • Formaldehyde waste gas adsorption treatment device
  • Vacuum defoaming system
  • Online moisture and solid content real-time detection module
  • Complete explosion-proof system and remote intelligent control

III. Process Docking with Mass Production Equipment

Pilot process parameters xe2x86x92 Formaldehyde storage tank + Urea automatic feeding system xe2x86x92 Industrial reactor xe2x86x92 Mechanical emulsification and homogenizing machine xe2x86x92 Precision filter xe2x86x92 High-temperature cooling tower xe2x86x92 Ring-type glue blender xe2x86x92 Hot-press polishing production line

IV. After-Sales Service

  • Free laboratory layout planning and equipment installation & commissioning
  • Complete glue-making process and formula debugging technical training
  • Provide mature basic low-formaldehyde formula templates
  • Long-term supply of wearing parts such as seals, stirring paddles, and electrodes
  • Lifetime technical guidance on process technology, assisting formula industrialization implementation

Get In Touch

If you have any questions or would like to discuss project cooperation, we are here to help. Please fill out the form and our team will contact you as soon as possible.