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Mechanical Emulsification Homogenization Series
Mechanical Emulsification Homogenization Series
Mechanical Emulsification Homogenization Series
Mechanical Emulsification Homogenization Series

Mechanical Emulsification Homogenization Series

Mechanical Emulsification Homogenization equipment is the core high-shear homogenization platform. Using precision stator-rotor sets operating at high speed, it subjects fluids to intense mechanical shear, impact, tearing, and turbulent dispersion to break oil-water and solid-liquid interfacial tension, achieving emulsification, dispersion, homogenization, depolymerization, and refined mixing. It resolves glue, resin, and emulsion system issues such as phase separation, coarse particle size, and uneven blending.
This product range is available in two categories: batch in-tank type and continuous in-line type. It serves panel glue-making, fine chemical, coating, and new materials production lines, and can be configured in reactor circulation loops for continuous emulsification of MDI, UF, and water-based adhesives, dramatically improving glue stability and eliminating panel glue spots, under-glue, and delamination defects.

产品描述

I. Core Product Advantages

1. Multi-Stage Progressive Homogenization, Excellent Emulsification Effect

Materials undergo multi-layer shear refinement, glue particle size is uniform and stable, glue does not delaminate or precipitate, greatly improving the bonding quality of particleboard and MDF.

2. Flexible Collocation for Two Working Conditions

Pipeline pump connected to circulation pipeline for continuous emulsification; insertion type paired with reactor stirring paddle for collaborative work, completely solving the stirring dead angle problem of high-viscosity materials.

3. Temperature Control Protection Design, Compatible with MDI Glue-Making Process

Jacket water-cooled constant temperature control isolates high temperature and moisture, avoiding isocyanate hydrolysis and deterioration, saving raw material loss.

4. High Production Efficiency

Emulsification time shortened by more than 75% compared with traditional simple stirring, lower energy consumption under the same production capacity, suitable for board factory continuous assembly line production.

5. Not Easy to Block, Simple Maintenance

Open tooth structure prevents glue residue from blocking the working head; quick-open structure enables convenient disassembly for replacing stator/rotor and cleaning the chamber.

6. Non-Standard Customization Available

Customize stages, power, and explosion-proof configuration according to glue viscosity, flow rate, and reactor volume. Can form a complete glue-making system with reactors, filters, and cooling towers.

II. Compatible Processing Materials

MDI polyurethane glue, urea-formaldehyde resin, melamine glue, water-based white latex, coating color paste, emulsion, resin slurry, waterproof material paste, chemical additive suspension.

III. Application Industries

Wood-based panel glue-making factories, fine chemical industry, paint and ink, new materials, adhesive factories, pharmaceutical daily chemicals, water treatment additive production enterprises.

IV. Supporting Combined Use Scheme

Can be connected in series: Reactor + Stirring paddle with auxiliary rod xe2x86x92 Mechanical emulsification homogenizing pump xe2x86x92 Filter xe2x86x92 High-temperature industrial cooling tower, forming a complete closed-loop glue-making circulation production line.

V. Optional Configurations

1. Variable frequency intelligent speed regulation system, automatically adjusting rotation speed according to glue viscosity;
2. Vacuum defoaming system, water-cooled insulation jacket;
3. Differential pressure monitoring alarm device, automatic reminder for blockage;
4. Explosion-proof configuration, CIP cleaning-in-place structure.

VI. After-Sales Service

1. Free selection and matching of emulsification stages according to glue formula and production capacity;
2. Whole machine factory water-passing test run and shear effect inspection;
3. On-site installation docking with reactor pipeline and commissioning linkage production line;
4. Whole machine warranty, long-term supply of original wearing parts such as stators, rotors, and seals.

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